Paper Mill Natural gas lines
Overview
A major Paper Making Company were undertaking a “dead -leg” review of the natural gas lines at their papermaking facility in the UK. During this review some perceived issues with the incoming natural gas line to the paper making machine hoods and the on-site CHP were raised. Engsolve were asked to review the output of their audit and the actions generated, undertake our own survey of the lines and provide any required calculations and recommendations along with undertaking a DSEAR review and up-dating the facility P&IDs.
Description of Services
Engsolve undertook a site survey of the natural gas lines, prior to reading the sites own survey and observations. The Engsolve survey was then compared with the sites own survey and any gaps / inconsistencies were investigated. An action plan was then put in place to mitigate the issues noted. The work resulted in several dead legs being identified and removed, liaison with the Grid Gas provider as to the protection of the incoming main, in addition several procedures were developed for the client to close gaps in their current systems.
In addition, a DSEAR review was undertaken and a report with recommended actions along with a Hazardous area classification schedule was produced.
Biotechnology Facility, UK – Hazardous Area Classification Study
Overview
A major Biotechnology company were developing a new product, that required the injection of Methanol. Engsolve were asked to review the design and undertake a Hazardous area classification study based upon the design being implemented at their current site whilst maintaining their high safety standards.
Description of Services
Engsolve reviewed the clients design and proposed layout of equipment, undertook a site visit to ascertain the other process and utility equipment that were in the vicinity of the new installation. A full review and relevant calculations were undertaken, a hazardous area schedule was produced and a number of recommendations were made.
Pharmaceutical Facility, UK – Nitrogen Safety Review
Overview
A large Pharmaceutical company were developing a new system for the degassing of a fluid prior to the filling of ampules for one of its major product lines. Engsolve were requested to undertake Nitrogen release calculations to allow our clients to be sure that they would be able to meet and exceed the high levels of personnel safety that are in place at the facility.
Description of Services
Engsolve undertook a site visit and with the information provided calculated the asphyxiation risk for a number of Nitrogen release scenarios. Engsolve also where required suggested mitigation measures to ensure the risks were ALARP, this included the identification of pipework and fittings in alignment with current codes and standards.